Process Skid Manufacturers Malaysia - MSET Engineering Corporation Sdn. Bhd.

MSET Engineering Corporation Sdn. Bhd. (MSETec) is a Process Skid equipment maker/packager that undertake full work scope required to fabricate Process Skid covering the EPC (Engineering, Procurement and Construction) plus Commissioning and Start-up Service Provider, which is all under our own in house.

MSETec is setting the bench mark on 'total Malaysian" capability on all of our products and MSETec is currently embracing "local only" and "all under one roof" concept of project execution inclusive Engineering Activities; Process, Mechanical & Piping, Instrument & Electrical and Process Design and Structure, Procurement Activities and Fabrication Activities which are fully undertaken and controlled by us.

As of the overwhelming positive response from PETRONAS Sharing Contractors, it has resulted MSETec in winning a staggering 60% market share of Fuel Gas Skid package market in Malaysia on a competitive bid basis.

In numbers, this relates to some *36 units Process Skid with contracts secured directly from clients including PETRONAS Carigali Sdn. Bhd. (PCSB), Sarawak Shell Berhad (SSB) and Sabah Shell Petroleum Company (SSPC) that has being successfully developed, built and delivered which also has representing some 40% of our accumulated revenues to-date.

Pulau Duyung yard has been allocated for construction of steel vessel above 1000 tones displacement, such as Tug Boat, Anchor Handling Tug, Support Supply Vessel, Survey Vessel, Coastal product tanker and Bunker Barge. The yard covers about 8.3 acres of land at Pulau Duyung and we have about nine (9) various type of workshop, 120 meters launching rails, three (3) types of assembly areas and two (2) main storages. For more information about our yard facilities, please visit Facility & Infrastructure section.

Pulau Kambing yard is designated for building aluminium and wooden boats up to 40 meters in length at its two covered workshops, such as patrol boat, crew boat, leisure boat, rescue boat and many mores. With a size of 4.367 acres, the yard is equipped with 3 hangar, 2 main slipways, 2 main jetty, 100m Quay and 8 various type of workshop. For more info about Pulau Kambing Yard's facilities, 

MSET enhancing it’s capabilities in engineering of unfired pressure vessel category by involved in detail process unit. Shell and tube heat exchangers are widely used in onshore and offshore facilities using TEMA, ISO and API international code and standards will increase engineering value added and manufacturing capacity.

Fabrication Capability :-

Thickest S&T Heat Exchanger – 85 mm thickness (max thickness of 120 mm)

Heaviest S&T Heat Exchanger – 100 MT

Largest S&T Heat Exchanger – more than 5000 tubes

MOC – CS, solid or cladded SS, DSS, Alloys 625 & 825

Corporate Office

 

Kawasan Perindustrian Kerteh,

24300 Kerteh, Kemaman,

Terengganu, Malaysia.

Tel  : +609-825 5333

        +609-827 1777

Fax: +609-827 1871

Email : msetec@mset.com.my

 

Suite C10-2, 2nd Floor, Jalan Selaman 1,

Dtaran Palma, Off Jalan Ampang,

68000 Ampang, Selangor, Malaysia.

Tel  : +603-4270 4488

Fax : +603-4270 4477

 

Design Techniques Behind Shell And Tube Heat Exchange

High-pressure applications need shell and tube heat exchangers that are robust and are able to withstand the needs of numerous operating settings. A shell and tube exchanger's structure has a huge role in their capability to keep going throughout excessively challenging and difficult situations.

Shell and tube heat exchangers are manufactured from a series of tubes, which commonly be constructed from sturdy material such as fluoropolymers. Fluoropolymers are highly sturdy plastics. Fluoropolymers, like heat exchangers, have a place in a range of industries such as the automotive, medical, and aeronautical.

In the shell of the exchanger, heated or cooled fluid flows throughout one set of tubes. There is a second set of tubes which hold liquid, which directs the heating and cooling of the primary tube set. A range of shapes are employed for a tube set, depending upon the particular application. The fluid in and around the tubes usually flow in opposite directions which is referred to as counter current flow. This facilitates a greater degree of heat exchange within the system. These systems are utilized in a range of industries. Chemical industries and refineries are two of the prime users of these units.

Multiple aspects of construction must be kept in mind by engineers of tube and shell exchangers. An example of this is that a reduced tube diameter are able to result in problems with malfunctioning and cleaning, even though it allows the shell and tube exchanger to be compact and cost effective. Tubing of a larger size eliminates problems related to cleaning and proper flow. When resulting in a heat exchanger, the engineer must give consideration to cost, space, and the tendency for liquids to break down.
Tube thickness is crucial to make sure there is room for corrosion; vibration existing in the product has resistance; and, the shell and tube exchanger can hold up against pressure coming from both in and outside of its internal tubes.

Heat exchanger performance is increased by folding or wrinkling the inner tubes, enhancing the flow of liquid and therefore heat transfer.

Placement of inner tubing is of concern to those who engineer these devices. You have a number of different configuration choices for the tubes. Internal designs are often unique for different jobs and perform by stopping wasteful liquid buildup and maximizing heat exchange.

Baffle aspects are also included in tube and shell heat exchange units. Baffles serve several purposes such as holding the tube bundles in place; making sure tubes do not sag or vibrate; and, facilitating fluid flow.

Heat Exchanger Tubes in the Mining Industry

Efficient heat recovery is an essential component in reducing energy costs and decreasing the negative environmental impact of the mining process. Shell and tube heat exchangers are particularly well suited for industrial mining since they can withstand the demands of high temperatures and substantial pressures.

In a shell and tube configuration, the shell contains an inlet and outlet flow control which determines the amount of fluid entering the device. The tube bundle is positioned inside the shell and is used to either heat or cool the fluid traveling through the shell side. Various materials and the tube design determine the efficiency of the overall heat exchange process.

Tube Design

There are several varieties of shell and tube heat exchangers including U-tube, spiral, finned and straight tube. The Tubular Exchangers Manufacturers Association (TEMA) provides standards for products with a shell diameter of 10 inches or above.

Tubes are either welded or seamless and are made from copper, stainless steel, copper-nickel alloy, low carbon steel and titanium. Exotic metals and alloys are also sometimes used in especially corrosive environments.

A primary heat exchanger design utilizes the U-shaped tube. The tube bundle includes flow baffles or tube supports depending on the nature of the fluid surrounding the tubes. Additional enhancements can be added to the surface to promote greater fluid turbulence which results in a more efficient energy exchange.

In environments with fluids that contain contaminants, or whenever there are cross temperature conditions, a straight tube design may be more appropriate. Head assemblies can be removed for cleaning, but the ability to handle significant temperature differentials may be the limited.

Shell Design

Steel is used in most shell designs, primarily for economic reasons. It is important to obtain consistency in the inner shell diameter to minimize the baffling space on the outside edge. Unnecessary space causes fluid to pool and bypass the core, resulting in greater inefficiencies.

Impingement plates can also be added to regulate high fluid velocity from the nozzle and promote even distribution of the fluid over the tube assembly. This helps prevent premature erosion while reducing vibration as well.

Value

Shell and tube heat exchangers can serve to enhance the productivity and lower the overall cost of mining operations. Recovered heat can be used to augment the leaching process and improve plant performance. Other applications include quench oil coolers. strike solution cooling and analyzing heaters and coolers.

Key Features of Heat Exchanger Retubing For Shell and Tube Heat Exchangers

In the category Heat Exchanger, there is one most popular type of exchanger is Shell and Tube Exchanger. There are found in various industries to control wide range of pressures and temperatures because of flexibility and compact.

As the name proposes, this type is combined of two types of tube or tube bundles. These exchangers are normally used for the transfer of heat in various industrial process applications. These are also available in a variety of lengths and diameters. It is designed and developed using the most advanced technology accessible and is specifically engineered for a wide range of applications.

Shell and Tube Heat Exchangers are used widely throughout various industrial process and as such a basic need of their design, construction and action is important to keep them maintained. So that, when required heat exchanger retubing is also important. These are intended for cooling or heating process fluids, they are for instance appropriate for closed circuit cooling of electrical equipment using decriminalized water and for cooling water soluble oil solutions in quenching tanks.

There are various types of common features specified regarding type of industry exchanger. The shell and tube exchanger includes of a number of inside tubes mounted a cylindrical shell. There are two ways in which the fluid exchange the heat, one fluid flows over the outside of the tubes whilst the second fluid flows do arrangement through the tubes. The process fluids can be of two or single phase and can flow in a cross/counter or parallel a flow arrangement. The set inside is filled with the liquid that needs to be either cooled down or heated up. The outside set runs just next to the first one and either cools this system or heats it up. The shell is the subdivision that environs the tube bundles. Mostly, these exchangers are used in high-temperature and high-pressure operations. Applications includes steam engine locomotives and power plants.

Heat exchangers are a fastener in today's industrial devices. They are not only present in small industries in the simplest of devices; heat exchangers have also found their use in big scale industries and machinery in the world presently. They are basically devices found in some machines that enable it to transportation heat from one medium to another. They make possible the efficient transfer of heat from one object to another. But for their long run you also need to keep in mind the Heat Exchanger Plugging is also important.

Greater Robustness In Your Supply Chain With A New Tube Bundles Supplier

The more complex the system, the more fragile it becomes over time. Indeed, there are numerous examples to illustrate the fact that companies who rely on many suppliers ultimately open themselves up to greater chances for disaster should one supplier fail. If your company is one which has a complex supply chain, then you should work to improve the robustness of that supply chain- you can begin by partnering with a high quality tube bundles supplier. 

Supplier management is a key component within any business as a late or low quality product from one supplier could ultimately cause a chain reaction which could lead to unsatisfied customers downstream. Your company obviously understands this and is working hard to ensure that its supply chain is as robust as possible. However, if there are areas of concern such as in your custom metal bending requirements, then you'll want to ensure that you find a supplier that will be able to deliver high quality on-time all the time. Such a partner can be found in Bend-IT, Inc. as this pipe bending Houston firm has for decades been able to satisfy its customers with consistent high quality and fast turnaround times. Bend-IT, Inc. will unquestionably rise to the occasion in order to meet and exceed your specific expectations whether you need tube bundle solutions and/or other custom metal bending solutions.

Bend-IT, Inc. can produce tube bundles with up to 180 degree bends and return bends. Our internal systems as well as our expertise have allowed us to ensure not only high quality, but also turnaround times which are simply faster than the competition. When it comes to tube bundles, you will not need to find another supplier as we will be able to handle your order in a manner that ensures high quality and on-time delivery. By partnering with Bend-IT, Inc. for high quality pipe rolling solutions, you can improve your supply chain in a way that will make your company stronger, more efficient, and more successful overall!

Choose Bend-IT, Inc. for custom metal bending excellence. Be sure to browse through the rest of the Bend-IT, Inc. website for more information regarding our tube bundle solutions as well as for more information regarding why it makes sense to partner with us. If you have any specific questions or perhaps would like a quote or proposal on a high quality custom metal bending solution, then don't hesitate to contact us directly.

Heat Exchangers Services by Contract Resources

Contract Resources continues to set new standards in specialised high and ultra-high pressure hydro-jetting services for the petrochemical, refining, manufacturing and utility sectors.

Contract Resources is able to provide a complete, 'blinds to blinds' service for the cleaning of Heat Exchanger (Tube Bundles). We achieve this by owning all the necessary equipment for cleaning; Bundle Lifters, Bundle Pullers, and a wide range of high and ultra high-pressure automated water jetting equipment, combined with our skilled technicians and operators.

By employing the latest technology and equipment with a genuinely multi-skilled workforce we ensure optimal performance and productivity, whilst maintaining a safety record that sets us apart from others in the industry.

Our hydraulic tube bundle extractors prevent damage to bundles caused by their extraction and dramatically decrease time taken. Easy to use in small spaces, the extractor can handle almost any horizontal bundle with all hydraulic functions remotely controlled for optimal operator safety.

Tube bundle extractors are self contained units, which are easily lifted into position by just one crane and can work independently in any location. The special lifting frame is constructed to ensure maximum reach into the construction and ease of offloading. Due to the use of a pulling hook mechanism, the massive power of up to 40,000 kgf is compensated against the shell flange, removing the risk of damage to our clients' expensive assets.

Contract Resources has the most flexible high performance High Pressure and Ultra High Pressure Hydro-Jetting equipment and associated safety devices available. Designing and investing in innovative cleaning attachments, safety backout preventers, and automatic internal and external remote exchanger tube bundle cleaners ensures safe operator positioning and maximum cleaning efficiency. Furthermore, cleaning of exchanger shells and components is automated, fast and risk free, and designed to focus water pressure generated to the work face.

Experienced operators ensure the optimum method selection for each application applying specialised tools, fit for purpose lances and nozzles, automated equipment, abrasives, and chemical solutions to ensure every project is completed in record time and passes inspection first time.

Contact http://www.contractresources.com/ for more information.